Abstract: This paper explores the design and analysis of hybrid manufacturing processes for producing high-precision parts. Hybrid manufacturing combines traditional subtractive methods with additive manufacturing techniques to leverage the strengths of both approaches. The study focuses on the integration of these processes to achieve superior precision, reduced material waste, and enhanced production efficiency. Through a detailed analysis of various hybrid manufacturing techniques, this paper aims to provide insights into the optimal strategies for producing high-precision components. The findings highlight the potential of hybrid manufacturing in meeting the demands of industries requiring precise and complex parts.

Keywords: Hybrid manufacturing processes, Multi-process integration, Laser-assisted machining, Ultrasonic-assisted manufacturing, Micro-machining, CAD/CAM integration, Finite Element Analysis (FEA), Dimensional accuracy, Process modeling and simulation, Surface integrity analysis.

Downloads: | DOI: 10.17148/IJIREEICE.2025.131219