Abstract: This paper presents the design and implementation of a PLC-based automated system for controlling 10 stroke cycling operations in commercial vehicle testing using an LVDT position sensor. An Omron PLC serves as the central controller while a Linear Variable Differential Transformer (LVDT) provides precise real-time displacement feedback through a closed-loop control mechanism. The system governs the forward and reverse motion of a pneumatic actuator, with an integrated counter ensuring exactly ten stroke cycles before automatic shutdown. Testing confirmed high accuracy, repeatability, and reliability, establishing the system's suitability for industrial automotive testing applications.

Keywords: PLC, LVDT, Stroke Cycling, Pneumatic Actuator, Closed-Loop Control, Industrial Automation, Commercial Vehicle Testing, Ladder Logic, Signal Conditioning.

Downloads: | DOI: 10.17148/IJIREEICE.2026.14530